low signal relay g6l 31 low signal relay g6l extremely thin spst-no flat relay, one of the thinnest relays in the world ? uses 20% less mounting area and 67% less volume in comparison with the g5v-1 relay. ? measures just 7.0 (w) x 10.6 (l) x 4.5 (h) mm for surface- mount or 4.1 (h) for through-hole. ? high dielectric strength: 1,000 vac between coil and con- tacts and 750 vac between contacts of the same polarity. ? conforms to fcc part 68. ? ul recognized / csa certified ? rohs compliant - use of lead completely eliminated. ordering information . model number legend: application examples ? peripherals of modem/pc ? telephones ? office automation machines ? audio-visual products ? communications equipment ? measurement devices ? amusement equipment ? security equipment contact form construction mounting type model spst-no fully sealed through-hole terminal g6l-1p surface-mount terminal g6l-1f rated coil v oltage note: 1. w hen ordering, add the rated coil v oltage to the model n u m b er. example: g6l-1p dc12 2. w hen ordering tape packing (s u rface mo u nt v ersions), add "-tr" to the model n u m b er. example: g6l-1f-tr dc12 be s u re since "-tr" is not part of the relay model n u m b er, it is not marked on the relay case. tape packing 1. relay function n one: n on-latching 2. contact form 1: spst- n o 3. terminal shape p: thro u gh-hole f: s u rface mo u nt 4. packa g in g n one: t ub e packaging tr: tape and reel packaging 5. rated coil volta g e 3, 4.5, 5, 12, 24 g6l - 1 - dc 4 1 3 2 5
32 low signal relay g6l specifications contact ratings note: this value was measured at a switching frequency of 120 operat ions/min. this value may va ry, depending on switching frequency, operating conditions, expected reliability level of the relay, etc. it is always recommended to double-check relay suitability under actu al load conditions. coil ratings note: 1. the rated current and coil resistance ar e measured at a coil temperature of 23 c with a tolerance of 10%. 2. the operating characteristics are m easured at a coil temperature of 23 c. 3. the maximum voltage is the highest voltage that can be imposed on the relay coil. 4. the voltage measurements for pick-up/dropout are the values obt ained for instantaneous changes in the voltage (rectangular wave ). characteristics note: 1. the contact resistance was me asured with 10 ma at 1 vdc with a fall-of-potential method. 2. values in parentheses are actual values. 3. the insulation resistance was measured with a 500-vdc megohmmeter appl ied to the same parts as those used for checking the diel ec- tric strength. 4. the above values are initial values. item resistive load contact mechanism single crossbar rated load 0.3 a at 125 vac, 1 a at 24 vdc carry current 1 a max. operating voltage 125 vac, 60 vdc max. operating current 1 a min. permissible load - p level (see note) 1 ma at 5 vdc item voltage rating rated voltage 3 vdc 4.5 vdc 5 vdc 12 vdc 24 vdc rated current 60.0 ma 40.0 ma 36.0 ma 15.0 ma 9.6 ma coil resistance 50.0 112.5 139.0 800.0 2,504.0 pick-up voltage 75% max. of rated voltage dropout voltage 10% min. of rated voltage maximum voltage 150% of rated voltage 130% of rated voltage power consumption approx. 180 mw approx. 230 mw item g6l-1p, g6l-1f contact resistance (see note 1) 100 m max. operate time (see note 2) 5 ms max. (approx. 1.1 ms) release time (see note 2) 5 ms max. (approx. 0.4 ms) insulation resistance (see note 3) 1,000 m min. (at 500 vdc) dielectric strength coil and contacts 1,000 vac, 50/60 hz for 1 min contacts of same poles 750 vac, 50/60 hz for 1 min surge withstand voltage coil and contacts 1,500 vac, 10 160 s vibration mechanical durability 10 to 55 hz, 1.65-mm single amplitude (3.3-mm double amplitude) malfunction durability 10 to 55 hz, 1.65-mm single amplitude (3.3-mm double amplitude) shock mechanical durability 1,000 m/s 2 malfunction durability 100 m/s 2 service life mechanical 5,000,000 operations min. (at 36,000 operations/hour) electrical 100,000 operations min. (with a rated load at 1,800 operations/hour) ambient temperature operating: -40 c to 70 c (with no icing or condensation) humidity operating: 5% to 85% rh weight approx. 0.6 g
low signal relay g6l 33 engineering data 10 10 7 5 3 1 0.7 0.5 0.3 0.1 30 50 70 100 300 500 700 1,000 dc resistive load ac resistive load switching voltage (v) switching current (a) 250 200 150 100 50 0 3 to 12 vdc ? 20 0 20 40 60 80 ? 40 ambient temperature (?c) 24 vdc maximum voltage (%) 1.2 1 0.8 0.6 0.4 0.2 0 ? 20 0 20 40 60 80 ? 40 ambient temperature (?c) switching current (a) maximum switching capacity ambient temperature vs. maximum voltage ambient temperature vs. switching current note: ?maximum voltage? is the maximum voltage that can be applied to the relay coil. 1,000 500 300 100 50 30 10 5 3 1 switching current (a) 0 0.2 0.4 0.6 0.8 1 1.2 24-vdc resistive load 125-vac resistive load switching operations ( 10 4 operations) max. estimated value max. avg. min. max. avg. min. 100 90 80 70 60 50 40 30 20 10 0 ambient temperature (?c) ? 60 ? 40 ? 20 0 20 40 60 80 must operate voltage must release voltage on the basis of rated voltage (%) z z' y y' x x' 200 400 600 800 1,000 1,000 1,000 1,000 1,000 800 600 400 200 1,000 unit: m/s 2 sample: g6l-1f number of relays: 10 energized shock direction x x' z z' y y' electrical service life ambient temperature vs. must operate or must release voltage shock malfunction conditions: shock is applied in x, y, and z directions three times each with and without energizing the relays to check the number of contact malfunctions. must operate voltage max. min. max. min. must release voltage 0.1 1 10 100 1,000 operating frequency ( 10 3 operations) 100 80 60 40 20 0 sample: g6l-1f number of relays: 10 test conditions: 1-a resistive load at 24-vdc with an operation rate of 50% switching frequency: 1,800 operations/h on the basis of rated voltage (%) no contact max. min. contact resistance 0.1 1 10 100 1,000 operating frequency ( 10 3 operations) 1,000 500 300 100 50 30 10 sample: g6l-1f number of relays: 10 test conditions: 1-a resistive load at 24-vdc with an operation rate of 50% switching frequency: 1,800 operations/h contact resistance (m ) no contact max. min. 1 10 100 1,000 10,000 operating frequency ( 10 3 operations) 1,000 500 300 100 50 30 10 sample: g6l-1f number of relays: 10 test conditions: 1-a resistive load at 24-vdc with an operation rate of 50% switching frequency: 1,800 operations/h contact resistance (m ) electrical service life (with must operate and must release voltage) (see note 1) electrical service life (contact resistance) (see note 1) contact reliability test (contact resistance) (see notes 1 and 2) note: 1. the tests were conducted at an ambient temperature of 23 c. 2. the contact resistance data are periodically measured reference values and are not values from each monitoring operation. conta ct resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions befor e use.
34 low signal relay g6l 10 5 0 ? 5 ? 10 installed in flush configuration 5.08 mm initial stage sample energized change rate on the basis of initial value (%) 2.54 mm must operate voltage must release voltage energized sample 10 5 0 ? 5 ? 10 change rate on the basis of initial value (%) installed in flush configuration 5.08 mm initial stage 2.54 mm must operate voltage must release voltage mutual magnetic interference mutual magnetic interference ? 1,200 ? 800 ? 400 0 400 800 1,200 +30 +20 +10 0 ? 10 ? 20 ? 30 external magnetic field (a/m) sample: g6l-1f number of relays: 5 change rate on the basis of initial value (%) (average value) s n must operate voltage must release voltage ? 1,200 ? 800 ? 400 0 400 800 1,200 +30 +20 +10 0 ? 10 ? 20 ? 30 external magnetic field (a/m) change rate on the basis of initial value (%) (average value) s n must operate voltage must release voltage sample: g6l-1f number of relays: 5 ? 1,200 ? 800 ? 400 0 400 800 1,200 +30 +20 +10 0 ? 10 ? 20 ? 30 external magnetic field (a/m) sample: g6l-1f number of relays: 5 change rate on the basis of initial value (%) (average value) s n must operate voltage must release voltage external magnetic interference frequency (mhz) isolation (db) 0 10 20 30 40 50 60 70 80 90 100 1 10 100 1,000 (avera g e value) 0 0.5 1 1.5 2 2.5 frequency (mhz) (avera g e value) insertion loss (db) 1 10 100 1,000 0 10 20 30 40 50 60 70 fre q uenc y ( mhz ) 0.2 0.4 0.6 0.8 1 1.2 1.4 v.swr 1 10 100 1,000 (avera g e value) return loss v.swr return loss (db) high-frequency characteristics (isolation) (see note) high-frequency characteristics (insertion loss) (see note) high-frequency characteristics (return loss, v.swr) (see note) note: high-frequency characteristics depend on the pcb to which the rela y is mounted. always check thes e characteristics, including endurance, in the actual machine before use.
low signal relay g6l 35 dimensions note: all units are in millimeter s unless otherwise indicated. 0 0.5 1 1.5 2 2.5 3 40 30 20 10 time (ms) must operate time must release time sample: g6l-1f number of relays: 50 number of contacts 0 0.5 1 1.5 2 2.5 3 40 30 20 10 time (ms) sample: g6l-1f number of relays: 50 number of contacts initial after test 5.0 4.0 3.0 2.0 1.0 0.0 -1.0 -2.0 -3.0 -4.0 -5.0 must release voltage must operate voltage sample: g6l-1f number of relays: 5 change rate on the basis of rated value (%) must operate and must release time distribution (see note) distribution of bounce time (see note) vibration resistance note: the tests were conducted at an ambient temperature of 23 c. 5.08 7.62 1-dia. 5.08 10.6 0.2 7 0.2 0.2 5.08 4.1 0.2 3.5 7.62 5.08 1.49 0.4 0.2 24 85 orientation mark g6l-1p pcb mounting holes (bottom view) tolerance: 0.1 mm terminal arrangement/ internal connections (bottom view) note: each value has a tolerance of 0.3 mm. 7.62 5.08 2.66 6.7 4 (1.49) 0.8 8.4 10.6 0.2 4.5 0.2 0.6 7.62 5.08 1.49 0.4 0.4 7 0.2 85 24 orientation mark g6l-1f pcb mounting holes (top view) tolerance: 0.1 mm terminal arrangement/ internal connections (top view) note: each value has a tolerance of 0.3 mm.
36 low signal relay g6l packaging tube packaging relays in tube packaging are arranged so that the orientation mark of each relay is on the left side. always confirm that the relays are in the correct orientation when mounting the relays to the pcbs. tube length: 552 mm (stopper not included) no. of relays per tube: 50 tape and reel packaging (surface-mount models) when ordering relays in tape and reel packaging, add the suffix ?-tr ? to the model number, otherwise the relays in tube packing will be provided. ? tape type: tb2412r (refer to eiaj (ele ctronic industries association of japan) ? reel type: r24d (refer to eiaj (ele ctronic industries association of japan) ? relays per reel: 1,000 1. direction of relay insertion 2. reel dimensions 3. carrier tape dimensions stopper (gray) orientation of relays stopper (green) top tape (cover tape) carrier tape embossed tape orientation mark pulling direction pulling direction 25.5 0.5 29.5 1 80 330 r1 a 21 0.5 dia. 2 0.5 13 0.2 dia. enlarged view of section a 3?max. 3?max. 11.2 0.1 3?max. 4.6 0.1 0.4 0.05 8.9 0.1 3?max. 4 0.1 2 0.1 12 0.1 b a a b 1.75 0.1 24 0.2 1.5 +0.1 dia. 0 11.5 0.1 b-b cross section a-a cross section g6l-1f
low signal relay g6l 37 recommended soldering method temperature profile according to irs when performing reflow-soldering, check the profile on an actual device after setting the temperature condition so that the tempera- tures at the relay terminals and the upper surface of the case do not exceed the limits specified in the following tables. mounting solder: lead based mounting solder: lead-free the thickness of cream solder to be applied should be within a range between 150 and 200 m on omron's recommended pcb pattern. visually check that the relay is properly soldered. approved standards ul recognized (file no. e41 515) / csa certified (file no. lr31928) - - ambient temp. = 40 c item measuring position preheating (t1 to t2, t 1 ) soldering (t3, t 2 ) peak value (t4) terminal 150 c to 180 c, 120 s max. 180 c to 200 c, 20 to 30 s 245 c max. upper surface of case ?? ?? 250 c max. item measuring position preheating (t1 to t2, t 1 ) soldering (t3, t 2 ) peak value (t4) terminal 150 c to 180 c, 120 s max. 230 c, 30 s max. 250 c max. upper surface of case ?? ?? 255 c max. t4 t3 t2 t1 preheating soldering time (s) t 1 t 2 temperature (?c) relay solder insufficient amount of solder excessive amount of solder terminal pcb land correct soldering incorrect soldering contact form coil rating contact ra ting number of test operations spst-no g6l-1p and g6l-1f: 3 to 24 vdc 1a at 30 vdc (resistive) 0.5a at 60 vdc (resistive) 0.3a at 125 vac (general use) 6,000
38 low signal relay g6l precautions correct use long-term continuously on contacts using the relay in a circuit wher e the relay will be on continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. be sure to use a fail-safe circuit design that provides protecti on against contact failure or coil burnout. handling leave the relays packed until just prior to mounting them. soldering solder: jis z3282, h63a soldering temperature: approx. 250 c (at 260oc if the dws method is used.) soldering time: approx. 5 s max. ( approx. 2 s for the first time and approx. 3 s for the second time if the dws method is used.) be sure to adjust the level of the molten solder so that the solder will not overflow onto the pcb. claw securing force during automatic insertion during automatic insertion of relays, make sure to set the securing force of the claws to the following values so that the relay character- istics will be maintained. environmental conditions during operation, storage, and transportation protect the relays from direct sunlight and keep the relays under normal temperature, humidity, and pressure. maximum voltage the maximum voltage of the coil can be obtained from the coil tem- perature increase and the heat-resisti ng temperature of coil insulat- ing sheath material. (exceeding t he heat-resisting temperature may result in burning or short-ci rcuiting). the maximum voltage also involves important restrictions which include the following: ? must not cause thermal changes in or deterioration of the insulating material. ? must not cause damage to other control devices. ? must not cause any harmful effect on people. ? must not cause fire. therefore, be sure not to exceed the maximum voltage specified in the catalog. as a rule, the rated voltage must be applied to the coil. a voltage exceeding the rated value, however, can be applied to the coil pro- vided that the voltage is less than the maximum voltage. it must be noted that continuous voltage applicat ion to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation. coating relays mounted on pcbs may be coated or washed. do not apply silicone coating or detergent contai ning silicone, otherwise the sili- cone coating or detergent may remain on the surface of the relays. coil power supply waveform if the voltage applied to the coil is increased or decreased gradually, operating characteristics may be unstable, contact endurance may decline, or the relay may not function at its full performance level. therefore, always use an instantaneous on and instantaneous off when applying the voltage. be sure that the rated voltage or zero voltage is reached within 1 ms. a c b direction a: 5.0 n max. direction b: 5.0 n max. direction c: 5.0 n max. secure the claws to the area indicated by shading. do not attach them to the center area or to only part of the relay.
low signal relay g6l memo
low signal relay g6l omron on-line global - http://www.omron.com usa - http://www.components.omron.com cat. no. x301-e-1b printed in usa omron electronic components llc 55 e. commerce drive, suite b schaumburg, il 60173 847-882-2288 09/11 specificat ions subject to change without notice all sales are subject to omron electronic components llc standard terms and conditions of sale, which can be found at http://www.components.omron.com/compon ents/web/webfiles.ns f/sales_terms.html all dimensions shown are in millimeters. to convert millimeters into inches, multiply by 0.0393 7. to convert grams into ounces, multiply by 0.03527.
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